Support DMT Mbr Ops 3 Professional (Dahej)

1) Job Purpose To achieve targeted production of copper within stipulated purity range, budgeted cost and time frame through efficient operation of Anode Furnace and Anode Caster To ensure compliance of all quality, safety, health, setting, hygiene parameters and statutory compliances through strict monitoring of operations, process control and improvement. 2) Dimensions: Business/SBU/Unit Revenue 50000/35000/15000 cr. Business Workforce Number Unit Workforce Number Function Workforce Number Department Workforce Number Other Quantitative and Important Parameters for the Job: Budgets/Volumes/No. of Products/Geography/Markets/ Customers or any other parameter
- Job Context: Birla Copper unit at Dahej is a copper smelting operation having two operational copper smelters to process blended copper concentrates of varying specifications to supply copper in the form of anodes of 99.5% purity to the refineries attached to them. This position is responsible for the operation of 3 numbers of anode furnaces, Anode caster having 2 numbers of cast wheel , Caster Cooling Tower, Anode off gas fan, Oxidation duct, Reduction duct, one number of EOT 50 MT crane, two number of EOT 10MT crane , DOC burner of furnaces and ensuring maintece as per schedule. The operation involves hazardous processes and generation of corrosive and toxic intermediate products which need to be monitored to be able to keep emissions such as SO2, dust within permissible limits. The role involves strict compliance of statutory stipulations and compliance of quality, safety, health and environment parameters as well as energy conservation in area under jurisdiction during the assigned shift. Key aspects of this role are
- analyzing and understanding the anode furnace operation, Cycle time, Charging solid pure anodes, Blister receiving quantities.
- Optimizing anodes chemical properties and molar ratio (by charging external scrap, internal scrap and Lib cake and by doing slagging )
- Ensuring physical quality of anode as per requirement of Refineries. (planning mold cast, Mold levelling, replacement of ejector pin etc)
- Ensuring availability of Solid charges and liquidation of both External and Internal Scrap
- Maintaining Cooling Tower water quality.
- Maintaining availability of EOT crane, All anode furnaces and Caster.
- Coordinate with MI SI for change over, Gas diversion (During Receiving blister, peroxidation and Oxidation gas divert to SAP plant and During Reduction Gas divert to Dryer or stack. )
- Coordinate with Both Refinery SI for anode dispatch, improvement of quality, Anode wt and issuing Scrap.
- Coordinate with External Yard SI for issuing External scrap and from CCR for issuing rej cu bearing material.
- Coordinate with Service department for maintece or attending breakdown of equipment in Shift. Major challenges The continuously changing raw material (copper concentrate) profile and varying quality results in fluctuation in of blister flow in anode furnaces
- Maintaining different furnaces cycle time
- Maintaining and monitor Life cycle of Blister Tip
- Monitor anode furnaces Skin temperature.
- Availability of cranes for Solid charging, Slagging, Replacement of Launder, Spoon , Intermediate ladle, Anode lifting, Mold casting, Mold replacement etc.
- Plant is old and needs upliftment, making achieving plant uptime a challenge.
- Process is hazardous with corrosive, toxic emissions, minimizing emissions within PCB norms and meeting other environmental and safety norms difficult.
- To do the gap analysis for the power, fuel and oxygen consumption with the budgeted consumption and look out for the ways to bring them back within budget.
- To plan & utilize daily casting wheel preparation, mold levelling, mold casting to maintain anode physical quality as per refinery demand.
- To ensure the right consumables quality and quantity is available by maintaining the agreed stocks levels at shop floor.
- Barium sulphate consumption reduction, Environment compliances
- Mock drill participation
- Enablon, NM, PI, UC & UA as per corporate guideline
- Provide equipment for maintece without affecting daily production target.
- Archive daily production target by maintaining cycle time of anode and charging solid scrap. 1. Key Result Areas/Accountabilities: Key Result Areas/Accountabilities Supporting Actions 1. Production To deliver required Copper Anode production with quality as per refinery requirements and P&B.;
- Manage the operations of Anode Furnace and Anode Caster Review to ensure no deviations in processe
- Ensuring quality of as per Refinery demand.
- Giving handover with inputs at the end of the assigned shift with respect to the production cycle of anode furnace, charging in anode furnaces and casting status.
- Planning shift operations in line with the production plan at the beginning of the assigned shift Cost To be cost effective
- Ensure PBU budgeting (Capex & Operating) cons
- Ensuring achievement of cost saving without compromising quality and delivery by driving costsaving initiatives, other major initiatives for reducing production costs and debottlenecking. Cash To improve working capital
- To ensure store inventory is under control and within the P&B; limits.
- Ensure execution and utilization of cash flows for Capex projects as per plan. Customer Centricity Fulfil internal & external customer expectations for satisfaction and reliability, cost, and delivery
- Ensuring meeting Internal of customer expectations by honouring service level agreements (SLA)
- Ensure implementation of the action plan as per feedback from internal customer satisfaction surveys.
- Collaborate with the customer and COEProcess Care to ensure the supply of quality products within the limitations of varied raw material quality.
- Ensure Customer Relationship Management through PST and customersupplier meetings
- Drive customer centricity as a culture in the team
- Managing and monitoring the contracts and relations with customers, vendors, partners, and other stakeholders as per regulation Disclaimer: This job posting has been aggregated from external source. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying. Apply on Kit Job: kitjob.in/job/4m432h