Plant Maintenance Manager, Mumbai

Key Responsibilities of Head-Plant Maintenence Lead overall plant maintenance operations including preventive, predictive, breakdown, and reliability-centered maintenance activities. Ensure high availability and operational reliability of CNC machines, machining centers, assembly lines, testing systems, utility equipment, and plant infrastructure.Develop and implement maintenance strategies aligned with operational, safety, quality, and business objectives. Drive maintenance planning, shutdown scheduling, machine health monitoring, and equipment lifecycle management. Lead TPM, predictive maintenance, condition monitoring, and continuous improvement initiatives across manufacturing operations.Analyze equipment failures, downtime trends, MTBF, MTTR, and implement corrective and preventive actions. Ensure effective maintenance of utilities including compressors, chillers, HVAC systems, DG sets, transformers, power distribution systems, EOT cranes, hydraulics, and pneumatic systems. Monitor and improve Overall Equipment Effectiveness (OEE), machine utilization, and maintenance KPIs.Coordinate with Manufacturing, Quality, Planning, Manufacturing Engineering, and EHS teams for smooth plant operations. Develop spare parts management strategy including critical spares identification, inventory optimization, and vendor management. Lead capital maintenance projects, machine installations, commissioning, relocations, and modernization initiatives.Ensure compliance with statutory requirements, electrical safety standards, environmental norms, and plant safety regulations. Manage AMC contracts, external maintenance agencies, OEM coordination, and service providers. Drive energy conservation, utility optimization, and cost reduction initiatives.Implement CMMS / ERP-based maintenance management systems and digital maintenance practices. Support audits, customer visits, compliance inspections, and certification requirements. Develop maintenance team capability through technical training, skill development, and succession planning. Prepare and monitor maintenance budgets, maintenance expenditure, and resource utilization.Ensure adherence to 5S, safety practices, permit systems, and operational discipline within maintenance activities.