Controls Engineer, Hosur

Role: Facility&Tooling Engineer - Battery Assembly Location: Hosur Battery Factory Location: Battery&Box Build Assembly - F&T Lead Team Name: Manufacturing Engineering- Assembly About the Team and the Role: You will be responsible for designing, developing, and deploying advanced control strategies and Line development that not only rely on traditional methods but also leverage data-driven insights to optimize performance, predict failures, and automate complex processes. In this role, you'll be at the forefront of integrating cutting-edge artificial intelligence (AI) and machine learning (ML) techniques into our control systemsResponsibilities: Equipment, Facility and System design Development/Management: Design, develop, and integrate Programmable Logic Controller (PLC - Siemens and Mitsubishi), Human-Machine Interface (HMI), testing setups scripts (Labview/Python) and Supervisory Control and Data Acquisition (SCADA) systems for new or modified production linesDevelop and implement robot programs (e.g., Epson and ABB) for various assembly tasks, including welding, Dispensing, material handling, and part insertion. Proficient in design, layout, and commissioning of new assembly lines and plant expansions. Manage the selection, procurement, installation, and validation of assembly equipment, fixtures, and tooling.Project Management&Execution: Plan, execute, and monitor projects related to new model launches, capacity expansion, and process improvements from conception to completion. Develop project timelines, budgets, and resource allocation plans. Manage cross-functional teams, including production, quality, maintenance, and Quality function, to ensure project goals are met on time and within budget.Design&Development: Configure and program industrial networking protocols (Ethernet/IP, Profinet, Modbus) for reliable communication between control devices, robots, and MES. Design, integrate, and configure industrial 2D and 3D vision systems (e.g., Cognex, Keyence, Sick) for critical quality checks, including weld inspection, presence/absence verification, error-proofing, and dimensional gauging.Develop, implement, and optimize assembly processes to improve quality, reduce cycle time, and minimize costs. Contribute in Developing work instructions, standard operating procedures (SOPs), and process flow diagrams. Proficient in contributing to the process documentation( PFD, PFMEA,CP and EFMEA) and PPAP knowledge.Utilize mechatronics principles for the design and implementation of automated and semi-automated assembly systems, robotics, and smart tooling. Develop and execute a preventive maintenance plan for all assembly equipment to maximize uptime and equipment longevity. Continuous Improvement&Quality Assurance: Drive a culture of continuous improvement using methodologies such as Kaizen, Six Sigma, and 5S. Work closely with the Quality team to implement Poka-Yoke (mistake-proofing) and other quality control measures. Follow 8D approach, Analyze quality data, identify root causes of defects, and implement corrective and preventive actions (CAPA).Ensure all processes and equipment comply with safety, environmental, and quality standards (e.g., ISO 9001, TS 16949 and ISO45001). Experience and Qualifications: Bachelor's degree in Electrical, Mechatronics, Electronics or Mechanical Engineering. 7 to 10 years of relevant experience in manufacturing engineering within the automotive or two-wheeler industry. (Added weightage - If worked in the battery pack manufacturing environment)Must have Competencies: Proven Experience in Battery assembly processes (i.e. Module assembly, Pack assembly,Cell placement, Spot welding, Laser Welding, Epoxy Dispensing, Tightening, AIS 156 norms and Automated inspection system). Exposure to the Latest Battery Pack Manufacturing process. Exposure to Greenfield working or Driving Brown field projects.Basic experience with PLC programming, Robotics, and Automation. Ability to manage multiple projects and priorities in a fast-paced environment. A proactive, results-oriented, and safety-conscious mindset. Having basic knowledge of concepts&programming language related to Artificial Intelligence (AI) and Machine Learning (ML) to optimize predictive maintenance, quality control, and process parameters Want to know more At Ather, we've built India's first intelligent scooter, from scratch. Based on the philosophy of clean design and smart technology, we are transforming the urban commute experience. We are expanding in India, and in the coming years, we look forward to scaling up and launching more products globally. Today, our product offerings include the Ather 450X, 450S, 450 Apex, and Rizta. Beyond the product, we are also setting up an extensive charging network and re-imagining end-to-end ownership experience. To know more, check out our Careers site and our Substack.Be You, With Us. The Ather story doesn't write itself - our people do. We believe everyone is equal, but not the same. Diversity is our strength, and building an inclusive and equitable workplace begins with acknowledging and embracing our differences. We are an equal opportunity employer, and our team reflects a wide range of identities, experiences, and perspectives - all united by a shared passion to shape the Ather journey.