Manager - Maintenance (Punjab)

Key Responsibilities 1. Maintenance Planning Execution
- Develop and implement preventive, predictive, and breakdown maintenance plans for Press shop, Weld Shop, ETP, PT Line Paint Shop.
- Ensure minimum downtime and maximum equipment availability.
- Monitor daily maintenance activities and ensure adherence to schedules. 2. Shop-Specific Maintenance Oversight Press Shop
- Maintain mechanical and hydraulic presses and die systems.
- Ensure die protection systems and press automation are functioning optimally.
- Monitor lubrication systems and safety interlocks. Weld Shop
- Maintain robotic/manual welding systems, fixtures, and conveyors.
- Ensure uptime of PLCs, robots, welding guns, and power sources.
- Monitor weld quality issues related to equipment performance. Pretreatment (PT)
- Maintain chemical dosing systems, pumps, and spray systems.
- Ensure proper functioning of tanks, pipelines, and heat exchangers.
- Monitor chemical parameters and process consistency. Paint Shop
- Oversee maintenance of paint booths, ovens, conveyors, and air handling units (AHU).
- Maintain electrostatic painting systems and curing ovens.
- Ensure environmental controls (temperature, humidity, dust). ETP (Effluent Treatment Plant)
- Ensure continuous operation of ETP systems as per pollution control norms.
- Maintain pumps, blowers, clarifiers, filters, and dosing systems.
- Monitor water treatment quality and sludge handling systems. 3. Team Management
- Lead and develop a team of engineers, supervisors, and technicians.
- Plan manpower deployment across shifts and critical areas.
- Conduct training on safety, equipment handling, and troubleshooting. 4. Reliability Continuous Improvement
- Conduct root cause analysis (RCA) for major breakdowns.
- Implement TPM, Kaizen, Lean Manufacturing initiatives.
- Improve MTBF and reduce MTTR across all equipment. 5. Budget Cost Control
- Prepare and manage annual maintenance budgets.
- Optimize spare parts inventory and reduce maintenance costs.
- Manage AMCs, vendor contracts, and service providers. 6. Safety, Compliance Environment
- Ensure compliance with statutory norms (Pollution Control Board, safety regulations).
- Enforce protected maintenance practices and permit systems.
- Conduct safety audits and risk assessments.
- Ensure proper functioning and compliance of ETP and emission systems. 7. Coordination Projects
- Coordinate with Production, Quality, and Projects teams.
- Support installation, commissioning, and ramp-up of new equipment.
- Drive automation and digitization initiatives (Industry 4.0 where applicable). Disclaimer : This job posting has been aggregated from external source. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying. Apply on Kit Job: kitjob.in/job/4mtbl2