Operation Head - Automobile , forging , machining Industries., Pune

Designation :- Operation Head - Automobile ,forging , machining Industries. Experience : -Minimum 15 to 20 Year's of experience as Operation Head , Team Leading , Plant Head , fromAutomobile ,forging , machining Industries. Candidate should have experience in minimum 200 to 300 machines handling.Job Description : - Production Manufacturing Management Oversee daily operations across forging, machining, gear cutting, grinding, and welding. Ensure production targets are achieved as per plan. Optimize machine utilization, manpower productivity, and cycle times. Monitor Overall Equipment Effectiveness (OEE) and implement improvements.Planning Execution Lead production planning in coordination with PPC (Production Planning Control). Ensure adherence to delivery schedules and customer commitments. Balance load across departments to avoid bottlenecks. Cost Control Profitability Drive cost reduction initiatives across processes (material yield, tooling, energy).Monitor conversion cost and identify areas for savings. Improve operational efficiency to enhance margins. Quality Management Ensure adherence to quality standards and customer specifications. Reduce rejection, rework, and customer complaints. Implement quality systems like SPC, poka-yoke, and root cause analysis.Supply Chain Inventory Coordination Work closely with purchase and stores to ensure raw material availability. Optimize inventory levels (RM, WIP, FG). Ensure smooth inward and material flow across stages. Process Improvement Lean Initiatives Implement Lean Manufacturing, 5S, Kaizen, and TPM practices.Identify and eliminate waste in production processes. Lead automation and process improvement projects. Team Management Leadership Lead and mentor production, maintenance, and quality teams. Develop second-line leadership. Ensure discipline, safety, and skill development of workforce. Maintenance Equipment ReliabilityEnsure preventive and predictive maintenance of machines. Minimize breakdowns and downtime. Improve machine efficiency and life. Safety Compliance Ensure adherence to safety standards and statutory compliance. Drive zero-accident culture. Maintain environmental and regulatory norms. Customer CoordinationInterface with customers for delivery, quality, and development issues. Support audits and new product development activities. Key Performance Indicators (KPIs) On-Time Delivery (OTD) Production Achievement vs Plan Rejection Rework % OEE (Overall Equipment Effectiveness) Cost per Component / Conversion CostInventory Turnover Machine Utilization Customer Complaints This job is provided by Shine.com