Production Manager, Raniganj

We are hiring a Production Manager Job Purpose: Plan, execute, and control end-to-end offset carton production activities including printing, coating, die-cutting, folding, and gluing. Ensure safety, quality, on-time delivery (OTIF), cost control, and productivity targets are consistently achieved.Requirement: Production Manager– Offset Carton Manufacturing Location: Hyderabad unit 2 Experience Required: 8–15 years in offset carton manufacturing (3+ years in a managerial role) Qualification: Diploma / BE / BTech in Printing Technology, Mechanical, or Production Engineering Key Responsibilities:1. Production Planning&Control * Prepare daily, weekly, and monthly production plans based on demand and capacity * Ensure optimal utilization of offset printing machines, die cutters, and folding–gluing lines * Monitor plan vs actual and take corrective actions to avoid delays * Control WIP and finished goods inventory2. Offset Printing Operations * Manage offset printing processes (Heidelberg / Komori / KBA or similar) * Ensure accurate shade matching and print quality standards * Control ink consumption and minimize wastage * Approve first-off samples and ensure process adherence * Reduce setup time and changeover losses3. Quality&Compliance (Pharma Focus) * Ensure compliance with GMP, GDP, ISO, and customer quality standards * Control mix-ups, traceability, line clearance, and batch documentation * Coordinate with QA for in-process and final inspections * Drive Right First Time (RFT) and reduce rejections 4. Safety, EHS&5S * Ensure adherence to EHS standards and safe machine operations * Conduct safety talks and risk assessment * Investigate incidents and implement corrective actions * Implement 5S, visual management, and housekeeping standards 5. Manpower Management * Plan and deploy manpower efficiently across shifts* Monitor attendance, overtime, and productivity * Train operators on machines, quality awareness, and safety * Build multi-skilled teams and reduce dependency risks 6. Continuous Improvement&Lean * Implement Lean Manufacturing, TPM, Kaizen, SMED, and OEE initiatives * Improve carton output and reduce waste * Reduce ink, power, and material losses * Track KPIs including OEE, OTIF, rejection %, and cost per 1000 cartons 7. Cross-Functional Coordination * Coordinate with Planning, QA, Maintenance, SCM, and Dispatch teams* Ensure timely availability of boards, inks, plates, dies, and consumables * Support new product development, trials, and customer audits 8. Reporting&Documentation * Prepare daily production reports and MIS dashboards * Present performance reviews to management * Maintain SOPs, work instructions, and batch production records Key Skills&Competencies: * Strong knowledge of offset printing and carton conversion processes * Production planning and capacity management expertise * GMP and pharma packaging compliance knowledge * Lean, TPM, and continuous improvement mindset * Strong leadership and communication skills * Data-driven decision making and problem-solving abilityKey Performance Indicators (KPIs) * Production output vs plan * OTIF delivery performance * OEE improvement * Rejection and rework reduction * Cost per unit * Zero safety incidents Interested candidates share updated resume to [HIDDEN TEXT]